To get the biggest bang for your buck, choose a minimum number of lower dies that will cover the entire range of metal thicknesses your shop forms. Shops with little tribal knowledge, unforeseen applications, and limited budgets should try selecting lower dies using the 8×2 rule.
First, determine the range of metal thicknesses you want to bend. For example, you might need to bend material 0.030 in. through 0.250 in thick.
Second, assess the smallest V die needed by multiplying the thinnest metal by 8. In this case, 0.030-in. material would need the smallest die, hence: 0.030 × 8 = 0.24, which we’ll round up to 0.25.
Third, assess the largest V die needed by multiplying the thickest metal by 8. In this case, the thickest material of 0.250 in. would need the largest die: 0.250 × 8 = 2.
You’ve now determined the smallest and largest die you need—0.25 and 2 in. To fill in what you need in between, you start with the smallest V die and double its size. In this case, that gives you a 0.5-in. die (0.25 × 2 = 0.5). Next, double the 0.5-in. die to get 1.0 in., then double that to get 2.0 in. This gives you a minimum of four different V-die openings to bend 0.030- to 0.250-in. material: 0.25, 0.5, 1.0, and 2.0 in.15:47:32